New (old) Project

Welcome to the new Bear Mountain Builders Forum - an interactive internet service we provide to encourage communication between canoe and kayak builders
User avatar
Glen Smith
Posts: 3719
Joined: Sat May 08, 2004 9:08 am
Location: Baie-St-Paul, Quebec, Canada

Re: New (old) Project

Post by Glen Smith »

You're making good progress, Randy.
User avatar
Jim Dodd
Posts: 1359
Joined: Wed Feb 08, 2006 11:08 pm
Location: Iowa

Re: New (old) Project

Post by Jim Dodd »

WOW !!!!

Jim
Keep your paddle wet and your seat dry!
User avatar
Patricks Dad
Posts: 1476
Joined: Wed Oct 13, 2004 1:11 pm
Location: Warrenville, Illinois

Re: New (old) Project

Post by Patricks Dad »

I've finished steaming and bending all the ribs. Last night I started gluing the ribs in place. This is gonna take awhile...

Image
Randy Pfeifer
(847) 341-0618
Randy.Pfeifer1@gmail.com
User avatar
Cruiser
Posts: 867
Joined: Sat Apr 27, 2013 10:21 am
Location: Bowmanville, Ontario

Re: New (old) Project

Post by Cruiser »

Big project, great progress and skill to be envied ..... but the best are the gluing jigs, you just have to love that.
BearLeeAlive
Posts: 196
Joined: Tue Aug 18, 2009 7:00 pm

Re: New (old) Project

Post by BearLeeAlive »

Yeah, I too must commend you on your jig building. They make tasks much easier to do, and are sure fun to design and implement.
-JIM-
User avatar
Patricks Dad
Posts: 1476
Joined: Wed Oct 13, 2004 1:11 pm
Location: Warrenville, Illinois

Re: New (old) Project

Post by Patricks Dad »

While using my jigs to clamp ribs in place, there are a few "half ribs" that can be dealt with by other means to make more progress...

Image

I'm down to only 5 ribs to go now. Should be done next week. Starting to look for lumber for new gunwales! It will be good to work on something different for a change.
Randy Pfeifer
(847) 341-0618
Randy.Pfeifer1@gmail.com
User avatar
Patricks Dad
Posts: 1476
Joined: Wed Oct 13, 2004 1:11 pm
Location: Warrenville, Illinois

Re: New (old) Project

Post by Patricks Dad »

After 2 months of working on ribs, I finished installing all the ribs today. I have new gunwale stock soaking to be steam bent in a couple days.

Image
Image
Randy Pfeifer
(847) 341-0618
Randy.Pfeifer1@gmail.com
BearLeeAlive
Posts: 196
Joined: Tue Aug 18, 2009 7:00 pm

Re: New (old) Project

Post by BearLeeAlive »

That's one heck of a lot of ribs. They sure do look great. Looking forward to the rest of the (re)build.
-JIM-
User avatar
Patricks Dad
Posts: 1476
Joined: Wed Oct 13, 2004 1:11 pm
Location: Warrenville, Illinois

Re: New (old) Project

Post by Patricks Dad »

rigged up and extended my steamer. Steamed and bent both outwales yesterday...
Image

Image

Will let them dry a couple days before installing...
Randy Pfeifer
(847) 341-0618
Randy.Pfeifer1@gmail.com
User avatar
Patricks Dad
Posts: 1476
Joined: Wed Oct 13, 2004 1:11 pm
Location: Warrenville, Illinois

Re: New (old) Project

Post by Patricks Dad »

Outwales are on. Inwales ready to install tomorrow. Two coats of epoxy on the ribs...
Image
Randy Pfeifer
(847) 341-0618
Randy.Pfeifer1@gmail.com
User avatar
Patricks Dad
Posts: 1476
Joined: Wed Oct 13, 2004 1:11 pm
Location: Warrenville, Illinois

Re: New (old) Project

Post by Patricks Dad »

Inwales installed... Time to worry about some seats!

Image
Randy Pfeifer
(847) 341-0618
Randy.Pfeifer1@gmail.com
Whitworks
Posts: 28
Joined: Wed Aug 17, 2011 2:47 pm

Re: New (old) Project

Post by Whitworks »

Beautiful. Craftsmanship is far from dead as long as a few souls are willing to take this much care... and you can never have enough (small) clamps ;)

Mark
sedges
Posts: 325
Joined: Fri Jul 09, 2004 5:37 pm
Location: georgia

transom/gunwale knees

Post by sedges »

I hope that you will install a nicer set of knees than the cap knees that were original. Knees flush with the top of the transom and gunwales and strongly fastened will add much strength to put up with the stress of an outboard on a rough day.

Your work is inspiring!
User avatar
Jim Dodd
Posts: 1359
Joined: Wed Feb 08, 2006 11:08 pm
Location: Iowa

Re: New (old) Project

Post by Jim Dodd »

Another WOW !!! I can't hardly wait !
Awesome job !!!
Jim
Keep your paddle wet and your seat dry!
User avatar
Patricks Dad
Posts: 1476
Joined: Wed Oct 13, 2004 1:11 pm
Location: Warrenville, Illinois

Re: New (old) Project

Post by Patricks Dad »

Sedges,
I hadn't considered different knee braces. The cast aluminum cap braces were on pretty well (had to drill the screws out to get them off). Also, the two seats in the back of the boat are fastened to the transom and the side of the hull (epoxy and screws) through the seat support structure. I would think they would provide plenty of support to the transom as well. The transom is also another 3/4" thicker than it used to be and is glassed on both sides and to the hull. I'm thinking this is much stronger than the original structure.

your thoughts?

Image
Last edited by Patricks Dad on Mon Jul 22, 2013 7:29 pm, edited 1 time in total.
Randy Pfeifer
(847) 341-0618
Randy.Pfeifer1@gmail.com
Post Reply