strongback is dead.....:(! pics, thoughts appreciated

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AkDan
Posts: 172
Joined: Wed Oct 27, 2004 2:19 pm

strongback is dead.....:(! pics, thoughts appreciated

Post by AkDan »

this is the same strong back I made the first boat on. Needless to say I should have tossed it and started over. spent the past week trying to get things kosher again. I just plum give! There are 3 2x's laying on edge sandwhiched together. I found this strong back in a magazine called "the handy man" issues May June91, July August 91, and Sept Oct 91. I snatched these from a library in Jr High, hmm maybe I shouldn't be saying that. Well you can see how long I've had this dream. I finally have the space, money and most of the tools a guy could ask for even if half of them are elcheapo's, hey they work.

Gonna pick up a nice perfectly straight I beam tomorrow.... There is a local guy I recently met who has also stripped out a canoe from Ted's book. He used an I beam and the ladder style strong back with good success. Or should I go Teds route as per his old book? I don't have the new book yet, still waiting on them to get here, any day now. The main problem is I can't seem to find a board that is straight and will STAY that way.

Any other strongbacks that are not prone to warping and or how to deal with it?

http://community.webshots.com/user/lilhunter007
Pete in the Deep South

Post by Pete in the Deep South »

My strong back is built from "silent flooring". I took a string line with me to the lumber yard, and made sure it was prefectly straight before purchasing.
Jeff in Pembroke
Posts: 83
Joined: Wed Jun 30, 2004 8:26 am

Post by Jeff in Pembroke »

I built mine with two engineered flooring joists (similar to Pete, I think one company sells them under the brand 'silent floor') screwed side to side to make a box - the top surface of the two joists was about 4". I covered it with a top plate of 3/4" plywood, 10" wide.
The engineered joists are reliably straight and not nearly as susceptible to warping or twisting. I posted a picture on the project directory under Jeff's Redbird. There is a photo showing station 8 that also shows the strongback.
Hope this helps.

Jeff
Rod Tait

strong backs

Post by Rod Tait »

You can access some info on building a box beam at my web site on the "How To" page. If you are concerned about it not being straight, you can set up your forms just like we do for kayaks and align them with centerlines. (setting up risers and aligning forms on web site) This means that even if your beam is not straight, (curved or sagging), you can align your forms using all the centerlines on your plans. BTW, it also takes less plywood in the end to build the beam, risers and seperate forms.

http://www.orcaboats.ca
AkDan
Posts: 172
Joined: Wed Oct 27, 2004 2:19 pm

Post by AkDan »

so I take it the silent flooring comes in a U formation and you just need to cover the top opening?


Rod,

Awesome site! I was reading the tips section, love the hot glue idea. We'll be talking here soon enough! Like the strongback too.
Jeff in Pembroke
Posts: 83
Joined: Wed Jun 30, 2004 8:26 am

Post by Jeff in Pembroke »

Perhaps the 'Silent Floor' is not what I thought. The engineered floor joists I used are like a wooden I-Beam. Essentially they are 2 parallel 2X2's joined by a 6" wide panel of Oriented Stand Board (OSB) about 3/4" thick. When viewed from end on the 2X2 edges and centre OSB panel look like a capital letter I. This creates the equivalent of a 2X10 that is used as a floor joist. It's much less susceptible to warping or shrinking than a standard 2X10. I put 2 of these joists side by side and screwed the 2X2's together. The OSB panels were separated by about 2" and when viewed end on it looked a bit like the end of a box beam.

Jeff
AkDan
Posts: 172
Joined: Wed Oct 27, 2004 2:19 pm

Post by AkDan »

Jeff,

Let me clarify, you used 2 I beams, screwed together side by side, giving you doublt with of the top of the I for your mounting surface?
Bernie in Illinois

Post by Bernie in Illinois »

Your current strongback looks sufficient but you will have to do one of the following:

a. To the top, add two 8' pieces of 3/4" plywood, at least 12" wide. Adjust/shim this new top so the two pieces are in line and perfectly level

b. Use your stronback as is but follow Rod Taits' suggestion. Though cheaper, this approach will take alot more time then "a" above. You'll have to plumb and level each mold separately as well as line them up in relation to each other. It's a tedious job even when you start with a perfectly leveled surface. Locate the highest point on your strongback and use that as your ground plane reference. Shim the base of all molds in reference to your established ground plane

Bernie
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Erik, Belgium
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Location: Gierle, Belgium
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Post by Erik, Belgium »

to Rod Tait from Orca boats,

thank you for the excellent information resources on your website, you are referring to in a previous post in this thread. I hadn't seen these before; pictures are always telling me more then a thousand words.

thx,
Erik, Belgium.
Jeff in Pembroke
Posts: 83
Joined: Wed Jun 30, 2004 8:26 am

Post by Jeff in Pembroke »

To AkDan

You've got it right. By using two joists side by side I had a top surface about 4"wide.
I thought about using only one - essentially using it to replace the vertical 2X10 described in Canoecraft, and then using a 2X10 top plate as described in the book. However, good, straight, dry 2X10's that are 16' long aren't easy to come by and I didn't want the top plate to twist and warp while I was building the canoe. I opted for 10"wide plywood which is dimensionally stable. By using 2 joists, I was able to get a wider surface to attach the plywood to. It may have been over-engineered, but the strongback was dead-on straight and very stable.

Jeff
Pete in the Deep South

Post by Pete in the Deep South »

Jeff was right. I used engineered flooring joist( I beam shape), but I seperated them by about 12 inches to create a box 12" X12"(approx.). I then covered the opening on top with 1/4" hardboard. I used sawhorses to support the box at a convenient height from the floor.
David James
Posts: 223
Joined: Tue May 11, 2004 9:04 pm
Location: Glenview, Illinois

Post by David James »

Hey guys,
the same "I" beams youv'e all been talking about using for strongbacks also make excellent infeed and outfeed tables for ripping those long planks. If you can, use the beams first as infeed and outfeed tables and then fashion your strongback out of them.
Dave in Glenview, Il
AkDan
Posts: 172
Joined: Wed Oct 27, 2004 2:19 pm

Post by AkDan »

great stuff gents.


My new canoecraft arrived. wow its completely different and MUCH better! The 2 kayak books look prettygreat too!

Also thanks to Rod, I called him up today with some questions. Thanks for taking the time out of your schedule. I cant say thanks enough!
Pete in the Deep South

Post by Pete in the Deep South »

To Jeff: Where are you located? We have a Pembroke here in Ga.

To David: Why didn't I think of that? I like the idea of using the I-beam as infeed and outfeed table when ripping strips.

To Todd: It is easy to tell from the posts who the real professional is in the group....thanks Todd! I was just thinking that I need to get your book out and start a sailing rig for my Vaux Jr. instead of starting another canoe. It is similar to the Wee Lassie design with maybe a little more freeboard ..... I did put a shallow keel (3/4")on it.
I almost forgot to mention, I did use brass stem bands.
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KARKAUAI
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Post by KARKAUAI »

Aloha, Dan,
Lots of good advice above, you can make just about anything work, if you use Rod's advice. I'm a little concerned about the width of your supports at the floor. You'll be putting a good bit of pressure at times when sanding, planing, etc, and the last thing you want is to tip the thing over. Mine were 3 ft wide AND screwed down to the floor a la Canoecraft, and it couldn't go anywhere, even with a pretty good accidental bump. I'd engineer a little sturdier stand than what you've got so far.
A hui ho,
Kent
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